Deutsche Gesellschaft für Internationale Zusammenarbeit

GIZ

GIZ MASSIA Project List 2019-20

 

Sr. No.
Title
Category
Problem
Expected Solution
MSME
Industry Coordinator
Mentor
Students
1 Eliminate leakage problem observed between monotube cylinder and endcap Process improvement Currently leakage between monotube cylinder and endcap due to welding process is getting detected at inspection stage adding to rework cost & also performance of shock absorber assembly at customer end Improvement in process efficiency & customer satisfaction Set On Site Electricals Abhishek Modani Prashant M Ambad

KrushnaMurmude,                                

Sonne Shivaji

2 Improve on shot blasting process cost Automation Current process cost for shot blasting process is higher & hampering overall cost It will save cost for the process Neel Steel Pvt. Ltd. Sumit Malani Shantanu B. Charthankar

Rushikesh  Chavan, 

Samadhan  Agale,

Himanshu Themaskar,            Bhushan Gaikwad

3 Improve bar feeding process, process to enhance overall efficiency Process Improvement Current bar pushing process leads to material wastage, productivity & also fatigue to operator Push pointer mechanism and fixture is required for feeding a bar for threading operation.  Hydraulic push pointer mechanism needs to be designed in order to reduce human effort, reduce waste and increase productivity. Neel Steel Pvt. Ltd. Sumit Malani Dr. Chetan D. Kuthe Dnyaneshwar  Nalawade,                                          Sumit P. Gajarlawar,                        Bhushan R. Pachare
4 Develop user friendly digital solution for capturing & sharing of working space details Software Development Currently, startups are looking for working space. They are facing a problem of  Identifying appropriate working space. An android app will represent the company’s profile digitally as well as it will make easier to cater to the clients. Kaarobaar Co-working Space Kaustubh Jadhav Kiran Khandarkar AnupKulkarni,                                          AdityaKhajindar,                                        Mayur Bidve
5 Improve customer feedback for uneven chamfering on all odd shape gauges Process improvement Current process leads into uneven chamfering on all odd shape gauges which get noticed by customer & feedback of same is getting regularly Reduction in process time, less operator skill required K. C. Precision Govind Bhagwat Izharuddin A. Quazi

Vaidehi Deelip Bramhapurkar,

Sahil Gawai,                                                Kaivalya Satish Suryawanshi

6 Ensure regrinding of  press tools at specified frequency to avoid rework Digitalization Regrinding of press tools is going beyond specified cycles which results in additional rework. Monitor tool life , reduce manpower and cost and sustain quality of product Sangram Auto Components Narendra Deshmukh Umesh D. Shirale Pooja Eknath Gadekar,              Tejaswini Watane,                              Tejashree Arun Deshpande
7 Develop machine wise operator identification system Process improvement No system for identification of operator on 6 no.of press machines  used for brake drum back plate stamping Foolproof system for Identification of  machine wise operator, Record operator wise working time for each machine Sangram Auto Components Narendra Deshmukh Ms. Sarita V. Verma

Vishal  Garud,              

Bhagyshree  Pardeshi,    

Apoorva  Kunde

8 Simplify oil & burr removal process for tubes used in shock absorber assembly Process improvement Current oil and burr removal process is cumbersome which is adding fatigue to the operator and needs more manpower Reduction in manpower cost, improvement in process quality Mahesh Industries Shripad Kulkarni Dr. Ganesh S. Sable Kandle Vallabh,                                      Aarti Digambar Sawle,                       Samiksha Vijay Chauhan
9 Ensure welding location accuracy in shocker bush during MIG welding process Process improvement As shocker bush doesn’t get located properly during MIG welding it leads to rejection and accordingly rework cost Reduction in rework cost Accrete Electromech  Pvt Ltd Mr. Abhishek Modani Prashant T. Borlepwar Arjun Govindrao Vaidya,                      Gautam Patil
10 Automation for the surface coating operation Process improvement Surface coating operations on products is carried out manually which involves dipping of the products in various chemical solutions. This is cumbersome process and involves lot of manpower and high cycle time. Automatic conveyor system will be designed which will reduce the requirement of manpower and also improve the total cycle time required for the surface coating operation. Shriram Engineers Anil Patil Sameer B. Patil Rushikesh Vilasrao Kale,                  Jadhav Bhushan Babasaheb,         Pratik Sanjay Pitale
11 Improve visibility of Set on site pvt. ltd. & products during web search Software Development Currently visibility of Set on site pvt. ltd. during web search is not in line with benchmark. Improvement in rank Set On Site Electricals Abhishek Modani Ms. Kavita Bhosle Shubham Jadhav,                               Shubham Patil
12 Monitoring system for the electrical parameters of press machine. Automation Electrical motors /drives connected to pressing machine draw high current when in no-load condition and with load conditions. unnecessarily high capacity machines are used for the smaller jobs which require excess power. 1 Tracking of all the electrical parameters of machine with real time basis is required for calculation. 2 Auto generated auto extracted data is required and should be used to provide the solution. 3 Minimization in power /energy consumption is expected. Shree Engineering Shrikant Joshi Mr. R. L. Gaike

Gaurav Dahale ,                                 Omkar Prayag                                 

Sai Shivaji Saudar

13 Enhance productivity and accuracy of Inspection system of seat pipe Automation Inspection system for seat pipe used in brake absorber system is time taking and doesn’t ensure 100% ok parts improvement in accuracy of measurement, reduction in manpower cost, eliminate wear & tear of measurement gauges Jotiba Tech. Pvt. Ltd. Sudhir Surve Dr. Ms. Shilpa P. Kodgire

Kunal Padamwar,                

Ashvini  Paithankar,       

Surashree Videkar

14 Enhance capacity of CNC machine 1 & 2 used for manufacturing of seat pipe Process improvement Current capacity of CNC1 & CNC 2 machine is 1,500,00 which doesn’t permit to take additional order The industry want to increase the capacity and the productivity using OEE. Jotiba Tech. Pvt. Ltd. Sudhir Surve Nitin M. Sakhare

Ravindra Deokate,                    Satyaprakash  Vispute,       

Akash  Muswad

15 Improve on manufacturing cost required to remove excess leads on PCB’s Process improvement Current process develops excess leads  on all PCB which  add ups manufacturing cost for removal of same Improvement in productivity, safety and through put time Manu Electricals LEDs and PCB Dr. V.S. Deolankar Dr.Kishor Kulkarni

Chinmay  Tornekar,        

Wankhede  Vijay,     

 Sawkhedkar  Arun

16 Digitisation of salary system Digitalization Currently Monthly salary is calculated manually which is time consuming and also having errors Improve efficiency of salary system, maintenance of salary records for longer period , Improvement in performance appraisal system. Manu Electricals Current Transformer Dr. V. S. Deolankar Shailesh Biradar

Kaustubh Tulaskar,

SujitDeshmukh,                                       Shripad  Kulkarni

17 Reduce PCB assembly rejection cost (used in lightning system) Process improvement Dry & over solder problem in PCB assembly leads to rejection & high rejection cost. Rework cost reduction Manu Electricals Drivers Dr. V.S. Deolankar Prashant Bharad Darshana Tangsale,                            Harshada Patil,                                      Pratiksha Athave

 

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